Flow Mach 500 Waterjet cutting machine on factory floor

FLow MacH 500: Advanced Water Jet Cutting MAchine

ADVANCING THE ART AND SCIENCE OF INDUSTRIAL CUTTING

Step into the future with the Mach 500, the pinnacle of precision in industrial waterjet cutting. With its unparalleled accuracy and speed, wrapped in a design that maximises productivity, this top of the line waterjet cutter can help to redefine what's possible for your operation.

Uncover the full potential of the Mach 500 by downloading our product guide.

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The flow Waterjet Mach 500 Key Features

Tailor the Mach 500 to meet your specific production needs with a range of configurations and cutting head choices. Designed to evolve with your current and future projects, the Mach 500 puts you ahead in the competitive race.

Close-up of Flow Mach 500 cutting head in action
Manufacturing elevated

The Mach 500 is a gateway to exceptional manufacturing flexibility. It offers a selection of advanced pump technologies, including direct drive and intensifier pumps at pressures up to 87,000 psi, ensuring you have the power needed for any cutting application.

Paired with a range of cutting head solutions, from pure waterjet for soft materials to dynamic waterjet XD for complex, 3D parts, the Mach 500 effortlessly matches your cutting requirements. This adaptability makes it ideal for various applications, from precision engineering to large-scale industrial projects, providing you with the tools to achieve excellence in every cut.

Flow Mach 500 Waterjet machine during precision cutting.
Versatile configurations

Customise the Mach 500 to fit your manufacturing requirements perfectly with various configurations and cutting head options.

Select from work envelopes ranging from 2m x 2m to 8m x 4m, paired with advanced pump technology options such as the 60,000psi Hyplex direct drive or the 87,000psi Hyperjet intensifier.

Equipped with cutting head solutions from pure waterjet to dynamic waterjet XD, the Mach 500 is designed to adapt to your present and future projects, placing you at the forefront of the competition.

Operator using Flow Mach 500 Waterjet cutter
Exceptional accuracy

The Mach 500 leads in waterjet cutting precision, offering ±.025 mm linear positional accuracy and ±.020 mm repeatability, with speeds up to 17.8 m/min and 0.1g acceleration for fast, exact cuts on both intricate and large-scale tasks.

Don't miss this opportunity to revolutionise your operation. Download our comprehensive Flow Mach 500 price guide now and discover how this innovative solution can transform your business.

Specifications

The Flow Mach 500 excels as a high-performance industrial waterjet system, recognized for its superior precision and efficiency.

Designed to cut through a wide array of materials, including stainless steel, aluminium, rubber, plastics, and more, the Mach 500 is a powerful and flexible asset for your manufacturing process. Its adaptability makes it an exceptional option for integration into your production line.

2 m to 4 m table widths
2 m to 8 m table lengths
Vertical axis + bevel cutting
0.1 G acceleration
FlowMaster software
Ball screw motion system
Table Specs
Ideal Applications:
Heavy Gauge Steel
Table Style:
Gantry
AVAIL. TABLE SIZES (mm):
2000 x 2000 | 3000 x 2000 | 3000 x 6000 | 4000 x 2000 | 4000 x 8000
TBL. Wt. RATING (kg/sqm):
2438
CUTTING HEAD OPTion:
5 Axis Bevel (DXD) | 3 Axis Vertical (Paser 4) | Dynamic | Pure Waterjet | Multiple Cutting Heads
Z AXIS TRAVEL (mm):
305 | 610
LInear POS. ACC. (mm/m):
±0.025
RAPID TRAV. MAX (m/min):
17.8
ACCELERATION (g):
0.1
REPEATABILILTY (mm):
±0.020
BALLBAR CIRC (mm):
±0.0635
MOTION SYSTEM:
Ball Screw
Table Country of Manufacture:
South Korea
Pump Specs
Pump Options:
Motojet 30 intensifier (60,000psi)
Motojet 50 intensifier (60,000psi)
Hyperjet intensifier (87,000psi)
Pump Country of Manufacture:
USA
Ancillary
Pressure hopper:
CF900
Optional Extras:
UltraPierce Vacuum Assist
ASR
Multiple Cutting Heads
Dual Gantry
Software:
FlowMaster
FLow expert 3d software:
Yes
Mach 500: Advanced features

The Mach 500 is outfitted with a comprehensive suite of sophisticated features, boasting both optional upgrades and crucial baseline components. Tailored to seamlessly integrate into your manufacturing operations, it serves as a dependable and high-performing solution, delivering outstanding efficiency and value.

01

Waterjet Pumps

Waterjet Pumps
Waterjet Pumps

Explore the Mach 500's tailored range of water jet pumps, from the energy-efficient Hyplex direct drive at 55,000 psi to the to the 60,000psi Motojet 30 and Motojet 50, to the 87,000psi Hyperjet intensifier pumps. Each pump is designed for optimal performance and precision, ensuring your cutting projects are executed flawlessly.

Flow Mach 500 Waterjet cutter's high-pressure motojet pump
Motojet 30 | 50

These pumps are suitable for pure and abrasive waterjet cutting and offer consistent, dependable pressure for high-volume industrial environments.

The Motojet features diagnostics for maximising efficiency, electronic pressure control, integrated safety, Waterjet Connect™ remote management, and a design focused on easy maintenance and seamless operation.

The Motojet has a maximum operating pressure of 60,000psi and comes standard with dual pressure for cutting brittle materials like glass, fibreglass, and composites.

Flow Mach 500 Waterjet cutter's high-pressure Hyperjet pump
HyperJet Intensifier Pump

The HyperJet® intensifier pump represents a leap in innovation with its 87k HyperPressure system, aimed at boosting efficiency and reducing operational expenses.

It prioritises safety and efficiency with an automatic high-pressure bleed-down valve that quickly reduces pressure to 0 psi [0 bar] in less than a second when shut down. Furthermore, built-in solenoid valves immediately stop the water flow, contributing to significant water conservation.

Key Specs: 87,000psi | 1.67/2.76/5.53 l/min | Dual Pressure Control

02

Waterjet Software

Waterjet Software

FlowXpert Software

The Mach 500 comes standard with FlowMaster software, but for those requiring 5-axis cutting capabilities, FlowXpert® is the recommended upgrade. This integrated software simplifies 3D modelling and waterjet pathing, ensuring optimal efficiency.

Users can import or design 2D or 3D files, automatically resolve geometry issues, and generate the most efficient cutting paths. FlowXpert also previews the part to identify potential cutting problems before saving the ORD file and seamlessly sending it to the machine for execution, streamlining the entire process.

Flow Mach 500 Waterjet cutting machine's advanced interface.
03

Abrasive Feed System

Abrasive Feed System
Paser CF900 Abrasive Delivery

The PASER CF900 enables non-stop waterjet cutting by allowing abrasive refills during operation, which is ideal for extended tasks. Its capability for continuous running during reloads and a 425kg capacity enhance workshop productivity.

This system features a dual-chamber design for suitable abrasive flow, controlled by a PLC that provides visual and audio signals to maintain a steady and uninterrupted garnet supply.

Flow Mach 500 Waterjet cutter's material handling system
04

Cutting Head

Cutting Head
Dynamic XD

The original Dynamic Waterjet XD introduced remarkable precision, speed, and flexibility to 3D cutting. This advanced system merges 3D functionality with the acclaimed accuracy of Dynamic Waterjet, offering an exceptional cutting solution.

It is equipped with ultrahigh-resolution motors for precise feedback on both velocity and position, ensuring superior control and efficiency.

Flow Mach 500 Waterjet at work on composite materials
05

Industrial Chiller

Industrial Chiller
Industrial Chiller

For sustained productivity without pauses, we advise adding an industrial chiller to your setup. This device is crucial for keeping the pump cool during prolonged use or in hot conditions, ensuring your waterjet operates smoothly without any interruptions.

Flow Mach 500 Waterjet cutter's water chilling system
06

UltraPierce

UltraPierce™
Ultra Pierce™ Vacuum Assist (Opt.)

Flow's UltraPierce™ Vacuum Assist technology enhances waterjet cutting, allowing safe and precise piercing of brittle materials. It helps to prevent chipping by introducing abrasives into the jet stream right before cutting, eliminating the "water hammer" effect for a clean pierce.

Flow Mach 500 Waterjet cutter ready for operation
07

Dual carriage cutting head

Sludge Removal
Dual carriage cutting head (opt.)

For businesses that need to perform large-scale cutting tasks quickly, the Mach 500 offers an optional upgrade with a second carriage. This addition allows the system to execute cuts on both sides of the table at the same time, enhancing productivity.

Flow Mach 500 Waterjet cutter's precision in industrial use.
08

Control Console

Control Console
Roll Around Console

Enhance productivity with the Mach 500's mobile console, equipped with a 17” screen. This portable console lets you navigate around your waterjet with ease, keeping control conveniently accessible.

Flow Mach 500 Waterjet machine's control panel
Flow Mach 500 Waterjet at work on aluminium materials
Benefits at a glance

Engineered for precision, speed, and versatility, the Mach 500 offers a robust and user-friendly solution that propels your manufacturing processes into the future. Its innovative features and durable design make it the perfect investment for businesses looking to enhance productivity and expand their operational capabilities.

Exceptional precision and speed

The Mach 500 sets the gold standard in waterjet cutting technology, blending exceptional precision with breathtaking speed. This powerhouse enables your business to increase productivity and efficiency - emphasising the machine's ability to execute complex cuts rapidly and accurately, boosting productivity and operational efficiency.

Versatile cutting capabilities

With the ability to effortlessly handle a diverse array of materials, the Mach 500 transforms your production line into a versatile hub. From delicate glass to sturdy metals, its advanced cutting heads, including Dynamic Waterjet and 5 Axis options, ensure you can tackle any project with confidence, opening up new avenues for creative and technical exploration.

Robust and durable design:

Engineered for durability, the Mach 500's robust construction is tailored for high-demand environments, promising long-term reliability. Its capacity to support substantial workpiece loads means you can rely on it for continuous, heavy-duty operation, making it a pivotal investment for businesses aiming for growth and resilience.

Enhanced operational control

The Mach 500 stands out for its user-friendly interface and mobile console, featuring a large 17” screen for optimal control. This mobility ensures that operators can efficiently manage cutting operations from any angle, offering flexibility and enhancing productivity. Coupled with ergonomic design, it guarantees a smoother workflow and greater ease of use, setting a new standard in operational efficiency.

Happy Mach 500 Customers

From small businesses to large contractors, we work closely with our partners to develop comprehensive water jet solutions tailored to their unique needs and goals. The examples below showcase a few of the many successful partnerships we've established in the manufacturing, construction, defence, and fabrication sectors.

Click on any image to open the lightbox gallery and explore these collaborations in more detail.

"The new waterjet cuts cleaner and quieter and is so much more efficient as well as producing a better cut. We would like to thank you for the promised delivery and installation time, which enabled us to still meet our delivery times to our clients. This was most important."

Sign Manufacturer (VIC)

Flow Mach 500 Waterjet machine's garnet removal system.
Flow Mach 500 Waterjet cutter's water recycling system.
Flow Mach 500 Waterjet cutting machine's durable nozzles
Flow Mach 500 Waterjet cutting system with safety features
"Your service is brilliant - the way you bend over backwards to help us...just wish our other suppliers were the same!"

Michelle (SA)

Mach 500 price: Download a guide today

The Flow Mach 500 is ideal for businesses aiming to incorporate waterjet cutting into their workflow. Renowned for its exceptional precision and efficiency, the Mach 500 enables superior-quality cuts across diverse materials such as stainless steel, aluminium, rubber, plastics and much more.

Featuring top-tier components from Flow's premium waterjet cutter series, the Mach 500 is a reliable asset for daily operations. Explore our brochure and pricing guide to discover Mach 500's capabilities and how it can elevate your production process.